Love Is in the Air (and So Are Dangerous Gasses)

With Valentine’s Day upon us, we can’t ignore the fact that love is in the air and all around. The season of love and Cupid’s magic are hard to ignore. Unfortunately, lovebirds, that isn’t the only thing you will find in the air this season. Dangerous gasses called Volatile Organic Compounds (VOCs) are lurking everywhere (up to 10 times higher indoors), and could be turning your stomach butterflies into nausea and vomiting.

VOCs include a variety of chemicals that are emitted as gasses from certain solids and liquids, including common household products. These are products that most people have around their house and place of business, such as paints, aerosol sprays, cleansers and disinfectants, hobby supplies, and even dry-cleaned clothing! Who knew? Items that may be littered around your space are known to cause both short-term and long-term adverse health effects including but not limited to irritation, nausea, liver and kidney damage, and possibly cancer. Scary stuff, right?

So how do you reduce your risk and exposure to these nasty gasses? First and most importantly, increasing ventilation when using these types of products is key. For commercial buildings, experienced HVAC engineers can ensure a building has enough air changes per hour to properly replace the indoor air with fresh outside air.  This measurement is determined by the building capacity, as well as how the space will be used. For example, by code, a restaurant requires an average of 20 CFM of fresh air per person, so if the max occupancy is five people, the building will require 100 CFM of fresh air at minimum to ensure a healthy amount of air changes per hour.

While this seems like a simple way to ensure a building’s air is not filled with common air pollutants including VOCs, this is not always the case. The amount of outside air entering the building is set by the rooftop unit (RTU) to match the designed value for the facility. This value is then verified through a test and balance technician measuring the airflow and resetting it to the proper amount. Without this final verification, your building may be receiving improper amounts of fresh air, which can leave your building and its occupants susceptible to higher concentrations of air pollutants.

Other steps to take to reduce risk in your home and business are:

  • Follow label instructions carefully. Always meet or exceed label precautions.
  • Throw away partially full containers of old or unneeded chemicals safely. Only buy in quantities you will use soon.
  • Keep exposure to paint strippers, adhesive removers, aerosol spray paints, auto exhaust, and tobacco smoke to a minimum.
  • Use integrated pest management techniques to reduce the need for pesticides.

Don’t let VOCs ruin the love for you this Valentine’s Day! Take the right steps to minimize your exposure and keep the magic of the season alive.

Intelli-Hood System Basics: Operational Modes

There are four Intelli-Hood® system operational modes: Energy Saving, Standby, 100% (Bypass), and Emergency Fire. The Intelli­-Hood HVAC controls package visually monitors the level of cooking activity and automatically instructs the exhaust fan to operate only as fast as necessary to save energy. Learn the basics about each operational mode…

Energy Saving Mode

First, Energy Saving Mode is the operational state when one or more exhaust fans are on. In most cases, all exhaust fans controlled by Intelli-Hood will be in Energy Saving Mode at the same time. However, in some configurations, it is possible that some fans will be in Energy Saving Mode while others remain in Standby.

Standby Mode

In Standby, the exhaust fans are not operating, but Intelli-Hood is monitoring temperature and optic sensors.  The system’s touchpad is typically used to manually change the mode of the system between Standby and Energy Saving Mode. Depending on both cooking conditions and pre-programmed settings, it is possible for Intelli-Hood to automatically change modes.

100% Mode (Bypass Mode)

Next is 100% Mode, which is commonly referred to as Bypass Mode. This mode is a secondary function. Typically, Intelli-Hood is set to appropriately send the exhaust fans to full speed based on conditions detected by temperature and optic sensors.  Kitchen staff has the ability to send fans to full speed by placing the system into 100% Mode when it is operating in Energy Saving Mode. 100% Mode is a timed function with a default expiration time of ten minutes.  After the timer expires, fans will revert back to Energy Saving Mode.

Emergency Fire Mode

Lastly, the Emergency Fire Mode is triggered by the fire suppression system. This mode is activated when the main power to the Intelli-Hood is removed. In this mode, the touchpad and sensors will have no power or function.

Access Intelli-Hood reference materials, FAQs, and how-to videos. For advanced troubleshooting, contact Melink Technical Support (available 24 hours a day, 7 days a week) via web request or by calling 877-477-4190.

Making the Switch to Reusable Straws

Melink Employee-Owner Janice Scheid offers tips for switching to reusable straws.


Janice Scheid, Melink Corporation’s Controller, made the switch to reusable drinking straws, and she’s not looking back.

“If I can give up normal straws, anyone can,” said Scheid, who calls herself “The Straw Queen”  — that’s how much she loves them!

So why did she make the switch? Scheid credits her son and the organization 4ocean with opening her eyes to her straw consumption. She estimates she was using two straws per day on average.

“When you think about two straws per day for 365 days a year, that adds up. They were heading to a landfill or potentially into the environment,” said Scheid.

In fact, Scheid’s disposable straw consumption is on par with the U.S. average. It’s estimated the average American uses 1.6 straws per day. This equates to each person in the U.S. using about 38,000 straws between the ages of 5 and 65. (Check out this article from the National Park Service for more stats.)

Thus, she decided to change her habit, a promise she has committed to for more than a year. She purchased a straw cleaning brush and multiple types of reusable straws — stainless steel and hard plastic — to suit her drink preferences. She also purchased bent metal straws and Tervis-sized plastic straws to fit specific cups.

Reusable plastic and metal straws
Janice Scheid’s reusable straw collection

Reusable Straw Tips

Feeling inspired? Here are sip-worthy tips from Melink’s Straw Queen:

  • Keep a straw close
    You made the investment, so make sure your straws are available at all times! Besides having her reusable straws at home, Scheid keeps straws in her car, at her desk, and in her purse.
  • Speak up to skip the disposable straw
    When going out to eat, Scheid asks for no straw when she places her order.
  • Educate your family and friends
    Just like her son inspired her to consider her straw consumption, she tries to make others aware. She has gifted her friends and family with sets of reusable straws, saying her mom and sisters are hooked now. “Little changes add up,” said Scheid.
  • Shop around
    Scheid purchased her first reusable straws through Amazon, but she said they are easier to find as they become more common. She has even found them in unlikely places, such as JOANN Fabric and Craft Stores.
  • Consider your other habits
    Scheid also has made changes in other areas. She avoids buying drinks sold in plastic beverage rings (i.e. 6-pack of bottled soda) because of the rings’ impact on the environment and wildlife. And to avoid single-use plastic grocery bags, she purchased heavy-duty, reusable canvas shopping bags. Additionally, she has swapped out one-time-use plastic sandwich bags (i.e. like Ziploc brand) for reusable options.

Melink envisions clean energy transforming the world by improving our global economy, security and environment — for ourselves, our children and future generations. “Walking the Talk” stories showcase Melink employee-owners that are making sustainable choices in their personal lives.

Melink Completes Zero-Energy Building at Super-Green Campus

FOR IMMEDIATE RELEASE

CINCINNATI, OHIO — Melink Corporation has completed construction of HQ2, its second Zero-Energy Building headquarters, at its super-green business park in Milford, Ohio.

The Melink HQ2 is a Zero-Energy Building (ZEB), meaning that the total amount of energy used by the building on an annual basis is less than or equal to the amount of renewable energy generated on site. The cutting-edge project serves as a prototype ZEB for architects, engineers, and owners to help mainstream Zero-Energy best practices.

“Our goal is to show the world that new and existing buildings can be made Zero-Energy at a cost premium of less than 15%,” said Steve Melink, who founded Melink Corporation in 1987.  “The benefits are not only significant energy savings but a reduced carbon footprint and enlightened corporate brand that attracts and retains customers and employees.”     

To achieve Zero-Energy, also commonly referred to as “Net Zero,” HQ2 features several innovations, including a super-insulated envelope, super-geothermal heating/cooling system, an intelligent ventilation system, automatic lighting and shade controls, and a solar PV canopy in its parking lot with charging stations for electric vehicles (EVs).

https://youtu.be/mmnkvI9Gz_Y

Businesses, schools, and government agencies are invited to tour the Melink HQ2. Melink’s purpose is to educate and inspire other leaders who can further accelerate and capitalize on the shift to a clean energy economy. A grand opening celebration for HQ2 is being planned for late spring.

HQ2 is the second building on Melink’s campus. HQ1 was constructed in 2005 as a LEED Gold facility, and in the following years it was improved to Net-Zero Energy, Energy Star 99, and LEED Platinum. Also, Melink’s fleet of vehicles consists of all hybrid and EVs.

Melink Corporation is a global provider of energy efficiency and renewable energy solutions for commercial buildings with five offerings: Intelli-Hood® Kitchen Ventilation ControlsHVAC Test & BalanceSolar PV, Geothermal HVAC, and PositiV® Building Health Monitor. For more than 30 years, Melink has helped companies save energy, increase profitability, and make the world more sustainable. In 2018, Melink became an ESOP and is now 100% employee-owned.

Get A Pulse On Your Building

In today’s world, we are surrounded by smart phones, watches, cars, and other devices that are becoming further integrated into our lives. These smart sensors and technologies are helping day-to-day tasks become more efficient. To improve energy efficiency in commercial buildings and restaurants, these smart sensors and technologies can be applied in a similar manner.

Like a Fitbit that monitors and trends personal health metrics, sensors within a building can monitor and trend overall building health. With these smart sensors, important building health metrics, like relative humidity, CO2 levels, temperature, and pressure, can be measured to paint a picture of building health and HVAC performance. With data from the sensors, facility managers can identify improvements regarding building health, energy efficiency, and occupant safety and wellness within their building. PositiV, Melink’s exciting innovation in the world of building health, equips facility managers and building owners with a tool they need to verify building health and HVAC performance.

There are a variety of tell-tale signs of an unhealthy building like wet, dripping diffusers from high humidity, lower occupant cognitive ability from excessive CO2 levels, or a strong incoming draft at an open door caused by improper pressure or HVAC balance. These problematic unhealthy building signs can be addressed before becoming a costly, major issue. With building performance data, a facility manager or building owner will easier understand when building health begins to decline and identify corrective actions for the issues before they cause further problems.

A Fitbit won’t directly prevent a heart attack or make someone healthy, but it does arm its wearers with knowledge that is needed to live a healthier lifestyle. Similarly, building sensors won’t make a healthy building space, but they will equip its users with the information needed to create and sustain a healthy building space. It’s up to the manager or owner to take necessary corrective actions, but providing the data to help them make the proper decisions is the first step to improving overall building health.

Tips for Purchasing an Electric Vehicle (EV)

Buying an electric vehicle (EV) can be challenging, especially if you haven’t done so before. Here are four tips to help you get the most bang for your buck.

EV Purchasing Tip #1

Double Check Your Incentives

EV incentives are always subject to change at the federal and state level. As of December 2019, the reduced federal tax credit of $7,000 is no longer available to automakers that have reached cumulative sales of 200,000 vehicles. This places Tesla and GM vehicles at a higher price point, as the federal tax credit no longer applies to these automakers. All other automakers have available tax credits in the United States, with Nissan seemingly next in line to hit the 200,000-vehicle mark. Plus, certain states (such as California and Colorado) offer EV incentives. Check energy.gov for current credits.

EV Purchasing Tip #2

Define Your EV’s Intended Use

Vehicles can serve many purposes such as daily drivers, road tripping, and towing/hauling. It’s best to define early on what the use of your EV will be. Are you taking road trips in this vehicle? How long is your daily commute? How many miles do you typically drive in a day, a week, a month? This will help you to narrow down vehicles that are best suited for you, as EVs come in various projected ranges.

Typically, older, used EVs have lesser ranges per charge. A few examples:

  • 2015 Nissan Leaf with 84 miles of range
  • 2015 Volkswagen e-Golf with 83 miles of range
  • 2015 BMW i3 with 81 miles of range

Newer EVs tend to have longer ranges:

  • 2020 Tesla Model 3 with a minimum of 240 miles
  • 2020 Nissan Leaf with a minimum of 150 miles
  • 2020 Chevrolet Bolt with a minimum of 240 miles

With the capacity of a longer range, there of course comes a higher cost. That said, used EVs tend to be much less expensive than new ones, when compared to their internal combustion engine (ICE) counterparts. EVs not only depreciate as they go from “new” to “used” vehicle, but they depreciate even further as the federal tax credit is not available to used vehicles.

For example, if a new EV sells for $30,000 in 2020, why would a prospective buyer purchase the same vehicle a year later for $26,000 when he/she can buy the same new vehicle for $31,000 (anticipating a price increase) and potentially apply a tax credit? Therefore, new EVs tend to depreciate more quickly than ICE vehicles, so take this into your equation.

Chevrolet Volt electric vehicle (EV)
Source: Colton Sturgeon, Unsplash

EV Purchasing Tip #3

Consider Your Climate

An EV’s expected mileage range is greatly affected by the temperature. When an EV is parked where temperatures are at or below freezing, the projected mileage range can be decreased by 30% or more. This is due to both the efficiency of the batteries decreasing in cold temperatures, as well as the additional electric load to heat the car, seats, steering wheel, etc.

For those who park indoors, this may not be as much of a factor because your car is kept at a higher ambient temperature (60 degrees Fahrenheit or higher) when not in use, so your battery efficiency won’t decrease nearly as much.

EV Purchasing Tip #4

Check the Battery Life

When purchasing a used EV, one of the deciding factors should be the condition of the battery. An EV’s range decreases over time due to the degradation of its batteries. How much a vehicle’s batteries degrade over time depends upon the specific vehicle/battery, as well as the utilization of the vehicle by the previous owner(s). Some vehicles may decrease in range by 1% each year, whereas others may decrease by 3% or more each year. Thus, this battery degradation directly decreases a vehicle’s range.

So, if you’re considering purchasing a used EV, what can you do? Do your research; check the online forums of the specific make/model to read about other owners’ experiences with battery life. If you’re purchasing from a dealership, ask them to run diagnostics to check the health of the battery. If purchasing from a private party, take the vehicle to an independent shop or a dealership to have the battery evaluated.


If you’re purchasing your first EV or just considering what EV options are on the market, I hope these tips help. Good luck!

Searching for Melink HVAC Technicians: It’s Recruiting Season!

If it’s January, then it’s “Recruiting Season” for Melink T&B Field Service Technicians. Each year, our goal is to source, engage, and win the best technicians to join our national network of HVAC technicians.

Melink technician diagnosing HVAC unit

Becoming a Melink Technician

So, what characteristics does it take to become a Melink T&B Field Service Technician?  That answer lies in our Melink Core Competencies:

Extreme Ownership – A Melink HVAC Technician takes personal responsibility for outcomes and perseveres to face resistance or setbacks. A Melink Technician pursues everything with energy and drive.

Subject Matter Expertise – A Melink HVAC Technician is the on-site expert. Every technician excels at his/her professional function, regularly demonstrating and sharing depth of knowledge and skills. Being a quick study is key in success.

Clear & Candid Communication – A Melink HVAC Technician ensures that information is passed on to others who should be kept informed and has the courage to say what needs to be said.

Building Collaborative Relationships – A Melink HVAC Technician develops trusting, respectful, and professional relationships with colleagues and customers over time.

Planning & Problem-Solving – A Melink HVAC Technician takes the steps necessary to deliver high-quality results on time and on budget.

Continuous Improvement – A Melink HVAC Technician constantly seeks ways to improve the internal and external customer experience by delivering better, faster, or less expensive products and services.

When looking to take the next steps in your career, make sure to take the time to truly understand the meaning behind of each of Melink’s Core Competencies. Going through these will not only help you in your job search but help you to be an overall better employee, no matter your future career path.

Are You the Next Melink HVAC Technician?

At Melink, our goal is to provide the best “White Glove” service for our customers.  We want you if you:

  • Can travel 100%
  • Have electrical and controls experience
  • Received HVAC training and education
  • Have a strong work ethic
  • Possess a high level of self-accountability
  • Have strong organizational skills
  • Have high emotional intelligence, a positive attitude, and a service-leadership philosophy

Does it sound like you would be a great fit for our team? Click here to learn more and meet with Melink’s Human Resources Team.

National Cut Your Energy Costs Day: Tips for Businesses

In the United States, January 10 is National Cut Your Energy Costs Day, a time that encourages people to look for ways to reduce energy usage and ultimately save on energy bills.

Melink offers five tips for businesses to cut their energy costs. Implement these solutions today to impact your business’ bottom line in the future!

Melink technician checking air flow in business for energy costs

Tip #1 — Ensure Your Building Has a Balanced Airflow

An air balance testing service is the process by which the performance of HVAC airflow is measured.  Once it is tested, the systems are then adjusted, or balanced, so that the air brought into a building is slightly greater than the air being pulled out of the building. The result is a comfortable, healthy indoor environment with an HVAC system that is optimized to perform efficiently. Read more air balance basics.

Keep in mind there are different degrees of air balance reports and you should choose an air balance contractor wisely. Not every balancing firm performs the same service or provides the same report at the end of the project. Hire a professional, certified firm like Melink Corporation.

Energy costs in busy commercial restaurant kitchens

Tip #2 — Conserve Energy in Commercial Kitchens

If your facility has a kitchen operation, this is an area where you can greatly reduce your operating costs, as well as occupant comfort. Consider installing a demand control kitchen ventilation (DCKV) system to control the variable speed of your kitchen’s exhaust fans.

Traditionally, kitchen exhaust fans run at 100% speed for constant periods of time.  With the addition of a variable speed system, like Melink’s Intelli-Hood®, fan speeds are reduced when cooking isn’t at its maximum. 

Dirty furnace filters can increase energy costs

Tip # 3 — Replace Used Furnace Filters

This may sound like a simple fix, but dirty furnace filters can lead to defective equipment, airflow issues, and ultimately higher energy bills. If a filter is clogged, airflow is reduced and the unit(s) will have to run longer to achieve the desired temperatures. Seasonally changing air filters within your building is one of the easiest, cheapest, and most effective ways to ensure maximum airflow output.

Monitor your building for guests' comfort and to watch energy costs

Tip # 4 — Monitor Your Building

Monitor your building’s health BEFORE a costly issue develops, such as mold growth, high energy bills, safety issues, or comfort issues for occupants. Melink offers PositiV®, a standalone tool to monitor your building’s performance data. A small investment now can lead to a great reduction in future energy costs.

Rooftop HVAC Unit

Tip # 5 — Have a Replacement Plan

Whether your facility has an immediately aging HVAC unit or not, it’s important to plan for the future — especially with the phase-out of R-22. Emergency replacement, AKA “fix-on-fail,” is the costliest way to repair units. If you implement a proactive equipment replacement program, you can save approximately 70% per unit, which adds up to major energy cost savings.

National Cut Your Energy Costs Day may only happen once a year, but Melink offers energy-efficiency solutions for businesses year-round. With Melink, cut your commercial building’s energy costs. Contact us today at (513) 965-7300.

R-22 Refrigerant (Freon) Is Obsolete: What Next?

The United States has slowly been phasing out the use of R-22 refrigerant (or Freon), a Hydrochlorofluorocarbon (HCFC) refrigerant found in older commercial and residential HVAC equipment.

Commonly used in roof top units (RTUs) and split systems,  R-22 and other HCFC refrigerants are known to deplete the Earth’s protective ozone layer and contribute to harmful climate change.

To combat this, the U.S. has slowly been phasing out the use of R-22 refrigerant, per the following phase-out schedule:

  • 1/1/2010: The U.S. government bans the use of R-22 in new HVAC equipment.
  • 1/1/2015: The U.S. government bans the production and import of all R-22.
  • 1/1/2020: The U.S. government bans the use of all R-22 (with a few exceptions).  Only expensive, reclaimed R-22 can be used for repair of older R-22 equipment.  Effectively, this is the end of the road for R-22 use in the U.S.

How does the 2020 R-22 refrigerant ban affect my facility? 

  • The cost to repair older R-22 units is now skyrocketing and is usually cost-prohibitive.
  • R-22 costs per pound have risen approximately 500% in the past five years — up to 12 times the cost of modern-day, more ozone-friendly refrigerants.
  • Older R-22 units have much lower Energy Efficiency Ratio (EER) ratings and are as much as 50% less efficient than current-day, high-efficiency units. 
  • In most cases, older R-22 RTUs cannot be converted to R410A refrigerant. These older units will need to be replaced with RTUs that are more energy efficient and more environmentally friendly. 
  • Emergency replacement, AKA “Fix-on-fail,” is the costliest way to repair older R-22 units. In fact, this philosophy is around 70% more expensive per unit than a proactive roof-sweep or planned equipment replacement program.

So what should I do now, and where should I start? 

First, to really understand how the R-22 ban affects your business, I recommend companies start with an HVAC inventory. Conduct a detailed survey of all facilities to verify the age and condition of all HVAC equipment, including newer and older HVAC units.

Secondly, I recommend involving a national or regional HVAC installation partner, as well as an independent national testing, balancing and commissioning partner such as Melink Corporation to provide the unit data and a complete assessment of the entire mechanical system. (Check out these tips for hiring a Test & Balance partner).

Ideally, the assessment should include the following:

  • Duct-work inspections
  • RTU and exhaust fan inspections
  • Airflow measurements to verify proper building airflows and to identify existing air-balance issues

If the entire HVAC system is not inspected, the building will often continue to have comfort problems and building balance issues, even after the new equipment is installed. Without a thorough inspection, the positive effects of the new, energy-efficient (and R-22 refrigerant ban-compliant) HVAC equipment will not be fully realized, resulting in a lower-than-expected ROI.

For further information on HVAC surveys and other custom scopes of work, please e-mail [email protected] or call at (513) 965.7300.

Sources:
Air Conditioner Refrigerant Costs — On The Rise? (Fixd Repair)
What Is the #1 Way to Save Money on Your Rooftop Unit? (U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy)

Using Data to Evaluate Building Health

What is the most valuable resource in the world? If you said time, I can’t argue with that… However, if you said a commodity like gold, coal, or even oil, you may be shocked to learn that not even these precious natural resources compare to the inherent value of a certain intangible object. I’m talking about data — more specifically, the data that allows us to make mission-critical decisions about building health.

We live in a period known as “The Digital Revolution,” where the once groundbreaking mechanical inventions of the 20th century have been enhanced by the digitization of computer software and automated control systems. Bookkeeping now consists of populating Microsoft Excel worksheets, medical records are now analyzed by computers, and checks can now be deposited with a smartphone camera. These advances in technology have, without a doubt, made our lives easier. However, many of us are overlooking the most valuable byproduct of using these machines, which is the collected data itself.

The practice of interrelating computing devices for the sake of transferring data over a digital network is known as the Internet of Things (IoT). This shared system of information allows us to collect data using multiple machines to ultimately assist humans in making better decisions.

Melink Corporation has always strived to be ahead of the curve when it comes to modernizing its products for better data acquisition.

For instance, our Intelli-Hood® kitchen ventilation system was the first of its kind back in the early 1990s. Our engineers have since continued to evolve its firmware to better integrate with building automation systems so that building owners can more closely monitor energy consumption. Users can log in to a cloud-based portal to extract real-time data to better manage their utilities. Thirty years after its inception, Melink continues to lead the industry by advancing green energy building solutions.   

In February 2019, Melink Corporation pushed the envelope for how building owners keep their workspaces healthy by launching a new product that is the first of its kind. Much like how a smartwatch can closely monitor your physical health, PositiV™ is a device that monitors your building’s health.

Components of building health
Melink Corporation’s PositiV™ system helps monitor building health.

About the size of a thermostat, PositiV ™ houses a variety of sensors to detect temperature, relative humidity, CO2 levels, and building pressure. This data is collected and transferred to our online portal where users can view the live data and trend it over time. For facilities managers who operate a network of buildings across multiple cities and states, PositiV™ allows them access critical data that can both justify costly HVAC improvements and warn against sick building syndrome. How is this possible? Melink’s software developers have implemented machine-learning algorithms and data visualization tools to harness the full potential of this invaluable building health data. After all, data means almost nothing if it’s not thoroughly analyzed and effectively interpreted.

Similar to how doctors check blood pressure, cholesterol levels and body temperature to diagnose a patient, PositiV™ can connect seemingly unrelated data sets to draw conclusions about building health.

Building owners, feel more empowered to make the critical decisions you need to keep your occupants comfortable.  Calculate how PositiV™ can help you save money and improve building health.